Plastic Injection Molding Manufacturing
At Creatingway, We specialize in high quality plastic injection molding manufacturing from parts design, making to injection production. We provide various mold types with materials from different industries. The plastic injection molds application to most of the industry for manufacturing parts. Especially when produce larger volume production, its advantage is very obvious. We also can provide you custom plastic injection molding making, injection parts production, from customs parts production for 10 to 100,000+ as well as a series of secondary manufacturing and finishing services to complete your projects.
What is Plastic Injection Molding?
Plastic injection molding uses steel or aluminum material to design and build based on parts geometry and order quantities, from molds material, gate position, layout injection pin layout, the cool system as well as hot runner design whole process is designed frozen and Moldflow before building. Meanwhile, we need to further consider the injection speed for production and injection quality control. Plastic injection molding makes melting small plastic granular into the empty cavity inside of the tool, then plastic liquid fulfills the whole shape of the mold of empty through the cool system then forming final parts. We can add the surface texture, copyright, or Logo on mold and inject these together, After the molds and cooling system as well as injection parameter set up completed, we can use it to produce lots of parts and circularly repeated or automotive production, The production cycle depends on mold design and parts shape and size as well as plastic materials is different, we will consult with you together for more details.
Plastic Injection Molding Capability in Creatingway
- Plastic injection molding types: Stack Molds, Two-shot Molds, Multi-Cavity Molds Hot-runner Molds, Family Molds, over-molding, etc.
- Mold industry: Automotive, medical devices, electronics, computers, and telecommunications, etc.
- We have a range of different types of molds and plastic are available for your projects.
- Plastic injection molds make it more economic and cost-effective for volume productions, and for small volumes, we can choose the other services CNC machining, rapid prototypes.
- We can use molds to make parts polishing and textures based on different needs, has polishing, mirror polishing, textures, etc.
- When you need two different plastic parts, usually, we have over-molding to resolve, inside is hard plastic like ABS, outside is silicon material, etc.
Mold Materials and Production
At Creatingway, we have ordered different tooling materials for your projects, our engineer consult with you to choose different tooling materials based on part feature and production quantities.
Whatever materials you will inquire about, our engineer will try to work out them from open marketing, or you will provide raw material to us injection both are fine to us.
Based on different parts materials, geometry, and order quantities, we consult with you on mold material choice to make sure product quality and cost savings.
For example: When part quantities are 100,000 or more than 500,000 pc based on the easy part feature, we suggest using NAK or P20, etc.
Of course, if the surface of your parts asks for high polishing like PC material or transparent materials, we usually fully hardened material like H136 or harden steel for production.
Plastic Parts Production:
We have to consider the part material and mold construction to make appropriate production planning, including cool system, oil temperature system, mold temperature and injection machines setting up parameter as well as production cycle, etc.
Molds and injection processes are both carefully defined to match different materials of unique performance in order to make high-quality products.
Find out more about the plastic materials’ performance and injection requirement from our material sheet and plastic injection guide.
Material Tolerance Guide
At Creatingway, we comply with ISO standard tolerances and shrinkage for plastic injection molding. Our engineer will consult with you on parts features and requirements in detail for the tooling and molding process. As usual, these high precision dimensions or surface can be only done rather than whole parts based on customers. We strictly control the part quality and tolerance under the high standard, When the parts are appearance part or assemble parts, also we need to check out in advance before building, make the part better and perfect. welcome refer to our tolerance guidance for plastic injection molding
Design and Manufacturing
The mold design is one key point to the next manufacturing, including part of layout, gate, slide, insert pin position, cooling system and mold flow simulation, and how to inject the parts quickly to save cost with keeping high quality. Our engineer team consults with you on each of the details from drawing to final mold manufacturing, till trail smooth and production. For each of projects, we will set up DFM and PFM report to ensure part production smooth going forward, Meanwhile, we will set up preliminary injection parameter to production for matching and adjusting in order to get good products,
At Creatingway, we can manufacture virtually most of the plastic resins you require for plastic injection molding. We can order them from Chinese open marketing or will import them from an overseas material agency to meet your requirement, Also, you can provide the special materials to use for the trail. Kindly please check out our current common material sheet we have used and produced.
Creatingway has used advanced molding manufacturing to manage and quality control the whole process, from mold base, steel heat treatment till assembling. Setting up the mold and products of inspection standard. Mold production including steel hardness, electrode, and injection pin inspection and report. Trail mold for the sample to match and adjust production parameter and setting up quality control file.
Are You Ready For the New Project For Us Now?
Once you send us to inquire and relative drawings, our engineer team will carefully check out its productibility, and get you feedback, including wall thickness, shrinkage, draft angles, production quantities, parting line, etc. We will make sure the whole design and engineering process appropriate to production in order to ensure your projects successfully, contact us now to start one new project.