Plastic Injection Molding Manufacturing
At Creatingway, We specialize in high quality plastic injection molding manufacturing from parts design, making to injection production. We provide variours of molds types with materials from different industry. The plastic injection molds application to most of industry for manufacturing parts. Especially when produce larger volume production, its advantage is very obvious. We also can provide you custom plastic injection molding making, injection parts production, from customs parts production for 10 to 100,000+ as well as a series of secondary manufacturing and finishing services to complete your projects.
Know more about plastic injection molding or contact us for a quote and to talk about your next project.
What is Plastic Injection Molding?
Plastic injection molding uses steel or aluminum material to design and build based on parts geometry and order quantities, from molds material, gate position, layout injection pin layout, cool system as well as hot runner design whole process is design frozen and moldflow before building. Meanwhile, we need to further consider the injection speed for production and injection quality control. Plastic injection molding makes melting small plastic granular into empty cavity inside of tool, then plastic liquid fulfill whole shape of mold of empty through cool system then forming final parts. We can add the surface texture, copyright or Logo on mold and inject these together, After the molds and cooling system as well as injection parameter set up completed, we can use it to produce lots of parts and circularly repeated or automotive production, The production cycle is depend on mold design and parts shape and size as well as plastic materials is different, we will consult with you together for more details.
Plastic injection molding capability in Creatingway
- Plastic injection molding types: Stack Molds, Two-shot Molds, Multi-Cavity Molds Hot-runner Molds, Family Molds, over molding etc.
- Mold industry: Automotive, medical device, electronics, computers and telecommunications etc.
- We have a range of different types of molds and plastic are available to your projects.
- Plastic injection molds makes more economic and cost-effective for volume productions, and for small volumes we can choose the others services CNC machining, rapid prototypes.
- We can use molds to make parts polishing and textures based on different needs, has polishing, mirror polishing, textures etc.
- When you need two different plastic to one parts, usually, we have over-molding to resolve, inside is hard plastic like ABS, outside is silicon material etc.
Mold Materials and Production
At Creatingway, we have ordered different tooling materials for your projects, our engineer consult with you to choose different tooling materials based on part feature and production quantities.
|Tooling materials||plastic materials|
|LKM Mold Steel||ABS|
|Finkl Mold steel||PMMA|
|ASSAB Mold Steel||Nylon|
|Daido Mold steel||PP|
|Chinese Mold steel||HDPE/LDPE|
Whatever materials you will inquire, our engineer will try to work out them from open marketing, or you will provide raw material to us injection both are fine to us.
Based on different parts material, geometry and order quantities, we consult with you on mold material choose to make sure product quality and cost save.
For example: When part quantities is 100,000 or more 500,000 pc based on easy part feature, we suggest to use NAK or P20 etc.
Of course, if your parts surface ask high polishing like PC material, or transparent materials, we usually fully hardened material like H136 or harden steel for production.
Plastic Parts Production:
We have to consider the part material and mold construction to make appropriate production planning, including cool system, oil temperature system, mold temperature and injection machines setting up parameter as well as production cycle etc.
Molds and injection process are both carefully defined to match different material of unique performance in order to make high quality products.
Find out more about the plastic materials performance and injection requirement from our material sheet and plastic injection guide.
Material Tolerance Guide
At Creatingway, we comply with ISO standard tolerances and shrinkage for plastic injection molding. Our engineer will consult with you on parts feature and requirement in details for the tooling and molding process. As usual, these high precision dimension or surface can be only done rather than whole parts based on customers. We are strictly control the part quality and tolerance under high standard, When the parts is appearance part or assemble parts, also we need to check out in advanced before building, make part better and perfect. welcome refer to our tolerance guidance for plastic injection molding
Design and Manufacturing
The mold design is one key point to next manufacturing, including part of layout, gate, slide, insert pin position, cooling system and mold flow simulation, and how to inject the parts quickly to save cost with keep high quality. Our engineer team consult with you on each of details from drawing to final mold manufacturing, till trail smooth and production. For each of projects, we will set up DFM and PFM report to ensure part production smooth going forward, Meanwhile, we will set up preliminary injection parameter to production for matching and adjusting in order to get good products,
At Creatingway, we can manufacture virtually most of plastic resins you requires for plastic injection molding. We can order them from Chinese open marketing, or will import them from oversea material agency to meet your requirement, Also, you can provide the special materials to us for trail. Kindly please check out our current common material sheet we have used and produced. If any help, please kindly contact us.
Creatingway have used advanced molding manufacturing to manage and quality control whole process, from mold base, steel heat treatment till assemble. Setting up the mold and products of inspection standard. Mold production including steel hardness, electrode and injection pin inspection and report. Trail mold for sample to match and adjust production parameter and setting up quality control file.
Are you ready the new project to us now?
Once you send us inquire and relative drawings, our engineer team will carefully check out its productibility, and get you feedback, including wall thickness, shrinkage, draft angles, production quantities, parting line etc. We will make sure whole design and engineering process appropriately to production in order to ensure your projects successfully, contact us now to start one new project.