Making Your Industrial Prototype Design Fit for Production
Making a viable industrial prototype design is a tasking process. Moreover, it is time-consuming but worth trying out as you will likely profit. For a project to succeed, they must reach the stage of mass production. However, this is not an easy undertaking. Firstly, you need to have an industrial prototype. Before this, having its design is vital as it forms the basis of the device. Ideally, an industrial prototype design tests one’s ability to manufacture it. Here is further insight into ideas about your current prototype design. We will cover what we address when changing your design into something we can produce. This advice will help you modify your design or you can choose to seek us out for further help.
Compared Difference Between Industrial Prototype Design and Product Prototype?
A few designers out there make a common error when designing a product. Upon designing its prototype, they sit back and leave it to the manufacturer to proceed. We advise anyone doing this to keenly pay heed to what we are about to discuss. Asking for a prototype after making, a great design is an awesome feat in itself. However, production is not as easy as prototyping. The techs we use in creating prototypes are by design low-cost. They also help in avoiding to buy new fixtures and tools. We thus end up using the simplest of blanks when making out the industrial prototype design quickly.
On the other hand, production is the entire opposite. We prefer buying a more effective machine tool or fixture. This is all with the intent of saving cost and time when producing a part. Ideally, an industrial prototype design arises from a series of optimization tests. It is one of the most tasking and costly stages of getting the product to the final market. It is thus great if you can make even the most minor of tweaks. This is with the aim of avoiding any extra needless cost.
What Is Design for Manufacturability?
It refers to practice amongst product engineers that aims to make a product easy to manufacture. This is while keeping its core features intact. The practice differs depending on the product. We will cover the general part and assembly line. The main processes we will talk about are injection molding, machining, and other general ones. This article will not deal with the details of circuits and power engineering clues. DFM aims to lower the time and cost of production at every stage. This may include the Industrial prototype design stage.
Optimizing Your Industrial Prototype Design to Production Early
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Choosing the Blank Design and Blank Production Method
Material efficiency is the key thing that separates mass-producing from a single production. When working on one part, you can afford to lose some material like steel. This may be with the aim of evading a complex pressing or casting process. This may sometimes take up a lot of time in designing and setting up. However, the cost rakes up when you start losing the same amount when mass-producing. We prefer designing the part depending on the type of initial blank.
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Injection Molding and Casting
We unite tips for these methods as they perform similarly. We cast the part in two halves and it can be from metal or sand. For you to get the part out easily, we advise that you form slopes in part vertical walls. Also, avoid thickening the walls since it leads to cavities. Any groove and non-vertical holes are harder to produce.
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Hot Pressing
It refers to a process that yields blank with great features. However, we may have to treat the parts with heat afterward. Holes and horizontal grooves are hard to create. The blank for the industrial prototype design needs slopes.
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Welded Blanks
They are one of the easiest to produce, as they are a combo of standard blank parts. We sometimes advise that you are a little bit more allowance. This is since it is not a precise method. You will have to assess welding seams for holes and cracks.
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Tips on Machining
Machining time drives CNC machining. You save more by quickly making a part. Most methods thus aim to lower the machining time. We further advise that you lower the flips. Non-primary actions take up almost 70% of the machining time. These include setting and fixing the part as well as changing fixtures and the zero point. You must be able to produce the industrial prototype design after one flip. If you are unable to do so, try lowering the setups.
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Optimizing Assembly
Firstly, try designing symmetrical parts. Such parts can fit in the assembly line seamlessly. Secondly, try dividing your industrial prototype design into sub-assemblies. You can then proceed to unite them all at the final operation. We advise that you avoid disassembling the parts when moving them. This is since you may lose them. For further inquiries regarding prototype design, simply contact us.
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