Hydraulic Valves Block Components
A hydraulic valve is an automatic part that works through the pressure oil of a pressure distribution valve. We can combine a pressure valve with an electromagnetic pressure distribution valve. The whole part can remotely control gas, oil, and water pipe systems in hydroelectric power stations. To control the flow and action of hydraulic oil, we have to set up an oil block. The oil block refers to a collection of scattered hydraulic oil paths we make from metal. Each hydraulic has its separate oil block. A hydraulic schematic diagram is thus key for designing every oil block.
How To Design The Hydraulic Valves Block
The oil block design needs to be simple, with the deep hole, process hole, and inclined hole very shallow. The aperture for the valve block also has to match with the flow. Only experts can match the flow area, position, and direction of the oil inlet/ outlet to the overall layout system. This connection finally forms the pipeline connection.
The design also has to consider the oil operations and ensure convenience. Observing convenience entails providing a speed regulating valve, relief valve, and other adjustable parts. These parts enable easy handling of the tools. The key parts like the valve and servo valve need frequent maintenance. These parts thus must be outside or above the valve block to allow easy disassembly.
Every valve block design needs to have several measuring points to allow for valve block debugging. Blocks that weigh more than 30 kg need a lifting screw hole. However, we still have to maintain a small valve block to meet the requirements of the use.
The Advantage of Hydraulic Valves Block
The hydraulic valve blocks help control the direction, pressure, and flow of liquid in the hydraulic valve. Using an oil block allows us to simplify the installation and design of the hydraulic system. It also facilitates the integration and standardization of the hydraulic system. The oil block is thus conducive to lowering manufacturing costs and improving reliability and accuracy.
Our experts can use the latest Solidworks 3D CAD/UG/SOILDWORKS/PRO-E to provide a custom-designed design solution to our client’s needs. The quality control team strives to ensure top-notch quality by doing inspections and valve pressure tests.
Hydraulic Valve Block Machining Processes
Pretreatment
The oil roadblock material has to make sure the internal part is dense and without defects like trachoma or interlayer. We also test the blanks whenever necessary. Large steel blocks and cast iron need aging and pre-treating before processing.
Machining
For fine grinding, we carry out milling, planning, benchmarking, and planning valve blocks. The surface roughness of oil roadblocks must meet the design needs. The installation surface, especially the flange, pipe joint, and hydraulic valve, should not be defective.
Deburring
We chamfer the valve block after machining it. The entire network of the valve block, including the intersections, needs complete removal of burrs. The presence of burrs can ruin the efficiency of the entire hydraulic system.
Cleaning
Before assembly of the oil block, we thoroughly clean its parts. The cleaning liquid needs to be antirust like oil or kerosene. The cleaning happens at a specific pressure for all flow channels and blind holes. Cleaning removes dirt, iron filings, and debris.
Hydraulic Valve Block Application
Hydraulic valve blocks find use in an aerial platform, vehicle tailgate, forklift, dock leveler, electric stacker, tipper trailer, and tire changer. We can make mini hydraulic power units and custom hydraulic manifold blocks as per our client’s request.
Materials
The most common materials include:
- Steel: 12L14, Iron, Carbon steel, and more.
- Aluminum: 6061T6, 7075T6, and more.
- SAE, NPT, PT threads for all parts are available.
Surface Finishing
The most common finishing for hydraulic valve blocks includes:
- Steel finishing: Nickel plating, Zinc coating, Painting.
- Aluminum Finishing: Anodic Oxidation.
Working Condition
These items are used to connect hoses in hydraulic systems. Hydraulic equipment generally operates at high pressure and is not usually a fixed system. Therefore, in order to run safely and efficiently in their respective applications, it needs to be stronger and reliable.
Application
Widely used in Aerial Platforms, Forklift, Vehicle tailgate, Dock Leveler, Pumping truck, Electric stacker, Tipper trailer, Tire changer, Engineering machinery, Machine tool building, Hydraulic system, Textile Machinery, and others mini hydraulic power unit and custom hydraulic manifold blocks in particular request.
Why Choose Creatingway for Hydraulic Valves Block?
✓ Services That Go the Extra Step
Our in-house services distinguish us from rival companies. By providing in-house CNC machining, our clients get all the engineering support they need.
✓ Extensive Supervision and Material Testing
We perform extensive verification processes of all raw materials involved in pressure die casting. The inspection ensures we maintain top-notch quality from start to finish.
✓ Industry-Leading Expertise and Tools
Our experts have years of experience in the manufacturing industry and deal with a range of clients and products.
✓ Intelligent and Competitive Pricing
We offer one of the most affordable pressure dies casting services in the industry. Our prices are lower than most EU, US, and AU manufacturers. Our top-of-the-range AI quotation ensures our clients get their quotes promptly.
✓ Tried and Tested Results
Lots of parties enjoy across different industries enjoy our pressure die casting services. To see our exploits and success stories, go to the Past Projects section on this page.
Further Reading About Our Past Products
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Product designers rely on rapid prototyping for product designing during the development phases. They make proof-of-concept models with the help of basic tools. The eventual goal, however, is to make functional prototypes. These prototypes can late be mass-made into quality parts. This step often needs processes similar to those that make quality parts. Methods like injection molding are great in making ready-to-go prototypes. Read more…
Get Your Free Hydraulic Valve Block Quote Today
Our engineer team and quotation system are always up to date. We deliver quotes in 24 hours or less, depending on the project specs. Our customer care team will contact you directly to ensure you understand all aspects of the quotation and answer any questions.
Creatingway's Services
Designing
You are concerning the complex geometry and design,or tight tolerances? Our team work with you from design, prototype to resolve the technical challenge till production.
Finishing
Creatingway offer your products appearance aesthetic with high quality finishing process, including anodizing, Brushing, painting, sanding, polishing, black oxide etc.
Inspection
Our quality team will be 100% inspect and testing your products during and after production based on ISO standard, to ensure all of parts quality meet compliance.
Delivery
Any of your urgent projects? our teams will be closed work with you together to resolve out, Flexible working time and put the urgent project priority to ensure delivery on time.
Metal and Plastic Machining Parts
