How To Know The Precision Machining Technology

 

At Creatingway, we use 3 primary machining processes for subtractive manufacturing. They include drilling, milling, and turning. We use them to remove excess material from a workpiece to design your desired product. Similarly, we carry out the manufacturing through precision machining.

In general, named processes have a vital role in how we manufacture products. Additionally, they enhance how each product will have its unique properties.

Below Are Three Machining Technologies For CNC Parts

• The Drill Machining

We use the drill machining process in making cylindrical holes in a workpiece. The cutting tool utilized for this task is a drill bit. Moreover, this process is vital as it creates holes used in the assembly process. To ensure that we achieve precision and stability in the process, we certainly utilize a drill press.

The drill bits we incorporate in our drill machines have two spiral channels. They subsequently run up along the shaft of the drill bit. It allows chips removed from the workpiece to get out of the holes as the bit advances into the workpiece. This process is fluting. Each different material we deal with has a recommended drill feed and speed to ensure an optimal outcome of your design.

• Mill Machining

Another process that utilizes revolving cutters to remove excess material from a workpiece is the milling process. Components of the milling machine include a moveable table and cutting tool. The workpiece is notably mounted on the mobile table. On the other hand, the cutting tool is stationary and relies on the worktable to move as it makes desired cuts on the material. Other variations of milling machines have both the table and cutting material as mobile components.

We use milling machines to perform certain important milling machining operations. They include: rebating, cutting, die-sinking, planning, and making tool paths. This ability to perform a multitude of operations makes the milling process very versatile in its use. Additionally, these milling machines do offer these operations at a lower cost compared to other precision machining technology.

• Turn Machining

We perform the turning machining process as one of the precision machining technology using the lathe device. First, the lathing machine rotates a workpiece while the cutting tool scrapes away the desired areas. Secondly, the cutting tool makes precision cuts on the workpiece in the desired depth and diameter along two primary axes. There exist two variations of this turning machine, the modern automated version CNC type, and the old traditional manual type.

The turning process can chip away excess material both in the exterior and interior surfaces. The orientation of the spindle also varies between vertical and horizontal orientation. When we perform the operation inside the workpiece, we call this process boring. However, when the cutting tool cuts across the end of the workpiece, we call the process facing. We apply to face only when the lather has a feature of the cross-slide fitting.

There exist three different sub-types of lathes, namely engine lathes, turret lathes, and special purpose lathes. We commonly use engine turrets for routine lathing services. It differentiates from other lathe machines that use foot or hand power to function. Turret lathes, on the other hand, are for special purposes. We use it to manufacture parts that need repetition of the same process in manufacturing a component. Additionally, they have a tool holder feature that allows the machine to do cutting operations without manual help from an operator.

What’s Precision Machining Technology?

We utilize precision machining in the production of several products, both small and large, that we in our daily lives. The products made vary from surgical bone drilling devices to aluminum aircraft parts that require precision in machining. Our team of engineer experts does ensure that the calibration of the tools used is exact to effect precision machining. This similarly happens for all machines exhibiting signs of wear and tear and requires welding, grooving, and tool calibration to function properly.

We highly recommend the use of CAM (Computer-Aided Manufacturing) or CAD (Computer-Aided Design) programs in the designing of your projects. In essence, the software assists you in the creation of complex, 3-dimensional outlines or diagrams, to use in the manufacturing of your product. We always aim to adhere to the blueprints made in great detail to safeguard the integrity of your product. If you possess an initial phase design as a hand-drawn sketch, we could assist you in interpreting it to the 3D model of your design.

Which Application and Material We Can Apply For These Technologies?

Precision machining works on various materials such as titanium, aluminum, plastic, bronze, steel, and more. The choice of which precision machining technology and tools to use depends on the materials to use and the size of the project. We usually use several combinations to achieve the desired effect such as the use of CNC lathes, drill presses, grinders, and milling machines.

What’re The Advantages?

• Less material waste
• Improved workflow
• Low error
• Consistent product quality
• Quicker production cycles
• Reduced turnaround time

In case you have any inquiries concerning the machining process and how precision machining fits in your project design, simply contact us now.

Creatingway is concentrated on CNC machining manufacturing, prototype machining, low-volume manufacturing, metal fabrication, and parts finishing services, provide you the best support and services. ask us one inquire now.

 

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