Guide to CNC Product Design Tips for Easy Manufacture
In CNC machining, different products have varying levels of product manufacturing needs. Below we will cover how we at Creatingway optimize cost through our CNC product design tips. In the current world of production, there is a growing competitive environment. For improving one’s chances in the market. Our CNC product design tips have the greatest effect on the product’s cost. This is since they simplify our ability to assemble the design of the final product. Meanwhile, we apply different cost reduction approaches when it comes to mass-produced parts. We use it in grasping the cost of component suppliers to establish a sensible price tag.
How To Define The CNC Product Design Tips?
It covers the process of designing a product to facilitate its ease of manufacture. It also covers correcting errors that are likely to arise during design in the cheapest manner possible. We mainly achieve this by simplifying and optimizing the product design. It is thus an extremely effective method that is common in renowned companies such as Creatingway.
What Are Its Pros?
Lowering the Development Cycle
Our experts strive to find errors and correct them during the design stage. This aids in lowering time wastage resulting from wear and tears in the different levels in manufacturing. It also improves the error time thus lowering the need for testing by our experts. We thus end up delivering our designs faster while halving the product launch time.
It helps us achieve this by first lowering the number of changes to the product’s version. Moreover, it helps us avoid modifying the design while cutting the cost of product development. More often than not, manufacturers that do not control their product design find problems in the latter stages. Carrying out changes at this time ends up coming at a hefty cost.
Secondly, it helps us avoid the repair and rework costs. Last but not least, it lowers the intro cost of new processes while lowering the hefty cost of product development.
Improving Product Reliability and Quality
Upon successful production of a product, we can go on to improve its reputation and quality. This is an attempt to make it conducive to technology transfer. The improvements aid to streamline the product transfer process. This goes a long way in standardizing manufacturing that forms a bridge between internal and external players.
Establish Proper Standard of Communication
To improve work efficiency, there are certain standards we must follow. This goes a long way in helping us come up with quick responses to client needs. We thus end up responding to needs and lowering the new product intro time.
How Do We Combine Our Product Design Tips and CNC Machining?
Pick a Manufacturing Process
Coming up with these strategies must be on the basis of different designs and manufacturing. We find the manufacturing process coming into play during the prototype stage and low volume production stage in CNC. We best specify CNC product design in CNC machining through the following key steps.
Designing the product is the next step towards manufacturing it. The design must be compatible with the process we choose to put it through. CNC machining is a subtractive process. As a result, the time it takes to remove the material determines the cost of machining. The machining time further depends on the shape and volume of milling and the tool’s speed. The longer a tool is relative to its diameter, the longer it takes to pass through the material.
It is vital that we pick the best material that matches the design for easy manufacture. Plastic is one of the most common materials in use. We also have the option of adding glass fiber to improve the material’s hardness. Among the metallic options, we have aluminum, brass, and other soft metal to choose from. We can also opt for titanium and steel if we are seeking a sturdier product. The choice of material depends on mechanical features such as strength. It also depends on optical features such as the ability to reflect light and thermal features such as heat resistance.
Tolerance is another feature that affects the processing cost. Products with strict tolerances end up being more costly to produce. Luckily our experts have come up with a solution of designing a tolerance zone that does not affect the assembly function.
Here is a Case Study For CNC Product Design
Sharp Internal Corners
Avoiding the use of sharp internal corners is one of the guidelines in designing machined parts. Since most CNC tools are round, they produce a milling force by rotation. It is thus impossible to create a right angle at the corner. We normally verify that there aren’t any internal sharp angles in the audit design stage. If there are any sharp angles present, we machine them to a 2mm radius to lower the cost of production. However, if you want sharp angles, we can achieve them through EDM wire cutting. EDM uses electricity to corrode the workpiece, unlike CNC that involves actual cutting. Its major con is that it is slower than CNC machining. Our extensive experience in the CNC machining sector equips us with the need for CNC product design. For any inquiries, simply contact us.
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