Ultimate Guide to CNC Aluminum Casings Process
By using CNC aluminum casings, you stand to avoid the constraints that come with ready-made aluminum casings. At Creatingway, we offer custom made aluminum casings. This gives you the chance of having your custom shape, holes, size, outlook, and fixation points. In summary, we tailor them to suit your ideal needs. These pros come without having to sacrifice the device’s ability to avoid wear and tear. At Creatingway, we offer a wide array of CNC aluminum services at the best possible prices. One such service involves the creation of CNC aluminum casings. Here is everything you need to know about this service.
What Products Can We Make from CNC Aluminum Casings?
Aluminum casings offer awesome safety since the material is durable and stable. In addition, it has other mechanical features that are of benefit. This includes corrosion resistance and is also quite easy to machine. Also, its light-weight nature allows us to process it further by hardening and coating. These fine features enable us to find many uses in an array of industries. Here are the most typical uses for CNC aluminum casings.
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Medical Devices
Clients that place orders for medical devices often have high standards. This contributes to how reliable the final device ends up being. One need is that medical devices must have high-end casings. We often machine medical devices from aluminum blocks. This is since aluminum offers awesome corrosion resistance as well as high strength to weight ratio. We may use the alloys 6061, 3003, and 6063 for aluminum casings. Custom CNC aluminum casings safeguard medical devices from external forces. We use it when encasing ventilators, imaging gear, and heart monitors. In addition, we use it for cases in the case of handheld medical gear.
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Electronics
Most companies that deal in electronics opt for CNC aluminum casings. This is since they are easy to design as well as impart custom specs. This allows us to offer an aesthetic touch while keeping its protective feature intact. There is an array of CNC aluminum casing uses in the realm of consumer electronics. It may come in the form of tablet bodies, cell-phone casings, and laptop casings. Examples of hand-held devices include power bank casings and remote controls.
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Industrial Tool Housing
Industrial tools often have very demanding safety needs. The housings must be able to withstand abnormal environs. These covers instances of high heat, harsh corrosion, and intense wear and tear. CNC machined aluminum casings offer the best toughness and are thus durable. This makes it the ideal choice for industrial setups. In addition, they are awesome for precision use where the tolerance needs are critical. A few examples of CNC aluminum casings in industrial setups include control panels and wastewater treatment. We also find it in solar battery storage. Moreover, they offer natural EM shielding in electrical assemblies.
What is The Machining Process?
Basically, we begin any CNC machining process by designing the CAD software. We then process to create a CNC program and afterward choose the ideal alloy for machining. Our experts can customize the design to any extent as long as we are able to machine it. Once the design is ready, we move on to prepare the CNC program. The material we will go on to use is usually raw aluminum blocks. The type of aluminum alloy depends on the extent of the features our client needs. We may also factor in any extra machining process we have to factor in.
Upon finishing preparing, we can move on to the machining phase. Our experts often opt for CNC milling when machining aluminum casings. We use an array of end mills when cutting through the slots, pockets, and profile from the aluminum block. In addition, we use taps and drills to create threaded holes and clearance holes. After finishing the machining phase, we can choose to proceed to the deburring process. This depends on the client’s needs. Deburring helps smoothen as well as clear out metal chips.
Afterward, we move on to secondary machining processes. It aids to further harden the casing and impart a proper finishing touch. Below is further insight into a few common aluminum finishes.
- Powder coating involves the use of powdered paint. The paint is a powder-like resin that makes it resin-free. It is more durable than normal liquid paint.
- Anodizing. This process entails immersing the aluminum casing into an acid-base electrolyte. It results in a protective oxide forming on the aluminum surface. This allows it to keep its metallic gloss as well as adds a vibrant color.
What Are the Pros of CNC Machined Aluminum Casings?
Ability to customize – This is the main benefit of CNC aluminum casings. It allows us to come up with designs in whatever shape, size, or profile.
Accuracy and precision – CNC aluminum casings are renowned for this feature. We are thus able to meet the needs of devices that need tight tolerances like medical and aerospace ones.
Reliable and Durable – Aluminum offers high tensile strength which makes it rigid enough to keep up against high impacts. Contact us now if you have any inquiries or orders regarding custom CNC aluminum casings.
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