Die Casting Parts Manufacturing Service
Die casting parts process which is usually used to produce large and geometrically complex metal parts via the reusable molds (called dies). The whole die casting process involves casting dies, molten metal, die casting machines, and metal materials. The common materials are aluminum, Zinc, Stainless steel, Bronze, etc. It is melted in the furnace and then injected into the die, then rapidly cool, forming the final casting parts.
Die Casting Process of Advantage:
- Produce large parts and complex shapes
- High strength parts
- Very good surface finish and accuracy
- High production rate
- Low labor cost
Die Casting Process of Disadvantage
- Trimming is required
- High tooling and equipment cost
- Limited die life
- Long lead time
Die Casting Dies and Injection
At Creatingway, our engineer team will support you through the entire process from die casting parts manufacturing design to building and injection production. We produce these parts mainly for auto parts, bicycle parts, medical parts, and application parts. We use appropriated tooling materials like H13 with HRC process based on projects materials such as aluminum, zinc, etc, and choose different die casting machining to injection such as hot chamber machines (for alloys with low melting temperatures, such as zinc ) and cold chamber machine (for alloys with high melting temperatures, such as aluminum).
Casting Product Material
Aluminum die casting
Usually, the aluminum material for using strong and more complex geometries such as A380, etc.
Zinc die casting
Usually, Customers like used Zinc #3 or #5 for very die parts, then plating it,
Stainless Steel, Bronze, Alloy Steel, etc.
2nd Machining Process for Die Casting Parts
Creatingway offers 2nd machining process such as CNC machining, heat treating, and surface finishing,
Surface finishing has Painting, powering coating, Sandblasting finishing, etc. We also provide more service if the customer has special needs.